Mica Band Heaters of Industrial Grade

Mica Band Heaters

Hampton Controls offers your choice of Mica Band Heaters or Nozzle Band Heaters

Band heaters are used for heating around a nozzle or a pipe and you can choose from various Mica Band or Nozzle Band Heaters. Each type offer different temperature tolerances as well as flexibility and construction options.

Mica Band Heaters

Click tabs above...to view Mica Band Heaters details

Nozzle Band Heaters

Click Here...to view Nozzle Band Heaters

Mica Band Heaters by Hampton Controls are computer designed and manufactured to your specifications.
We use only the highest quality materials for optimal performance.

Contact us so we can better serve you and manufacture the Mica Band Heater you need.

Contact Hampton Controls for more info: 724-861-0150

[thrive_custom_box title='' style='dark' type='color' color='#dee8ef' border='#1e73be']High temperature oxidation resistant metal sheath.

Highest grade mica insulation provides excellent electrical insulation at high temperatures and is resistant to moisture.

Clamping band is low thermal expansion stainless steel construction designed to maintain clamping pressure at elevated temperatures.[/thrive_custom_box]

[thrive_custom_box title='' style='dark' type='color' color='#dee8ef' border='#1e73be']Nickel/Chromium resistance wire evenly wound for uniform heat distribution and reliable accuracy.

Standard 10” fiberglass leadwires are UL rated and provide protection up to 850 degrees F.

Approximately 1/8” thick.
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Clamping Options for Mica Band Heaters

Hampton Controls provides various options for mounting and clamping your mica band heaters.

Standard Clamping Strap

[thrive_custom_box title='' style='dark' type='color' color='#dee8ef' border='#1e73be']Low thermal expansion alloy strap to tighten around whole circumference of the heater, allowing maximum contact between heater and working surface.

5/8" strap on heaters greater than 1.5" wide.

1/2" strap on heaters less than 1.5" wide.

Standard gap .300"
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Welded On Barrel Nuts

[thrive_custom_box title='' style='dark' type='color' color='#dee8ef' border='#1e73be']Welded on barrel Nuts are optional on any screw or lead termination.

Excellent clamping option for heaters with holes or cutouts.

No strap to loosen or adjust.

Standard Barrel nuts are 3/8” diameter and use a 10-24 socket head cap screw.

5/8” clearance required.[/thrive_custom_box]

Wedge Lock Construction

Wedge Lock Construction

[thrive_custom_box title='' style='dark' type='color' color='#dee8ef' border='#1e73be']Wedge mount is ideal for low profile clearance and when access is limited.

1/8” clearance required.

Minimum I.D. 1”

Minimum width 1”

Standard wedge exit is out each side of gap.[/thrive_custom_box]

Flange Construction

Flange Construction

[thrive_custom_box title='' style='dark' type='color' color='#dee8ef' border='#1e73be']Flange lock up is best for heaters with multiple holes or cut outs.

1/2” clearance required

Minimum I.D. 1”

Minimum width 1”
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Spring Loaded Clamping

Mica Band Heater with spring loaded strap

Spring Loaded Clamping

[thrive_custom_box title='' style='dark' type='color' color='#dee8ef' border='#1e73be']Tig welded barrel nuts.

Spring loaded clamping.

Stainless steel top metal

Retains tight heater fit during start-up.
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Termination Options for Mica Band Heaters

Mica Band Heaters by Hampton Controls can be terminated in a variety of ways including post and leads terminals. Please see the tab examples below to view the many options.

Lead Terminations
Braid Type
Conduit Type
Post Terminals

Lead Wire Terminations

(standard lead wire is 550°C Duraflex wire)

Type L1 Leads

[thrive_custom_box title='' style='dark' type='color' color='#dee8ef' border='#1e73be']Leads exiting both sides of gap are standard unless otherwise specified.[/thrive_custom_box]

Type L2 Leads

[thrive_custom_box title='' style='dark' type='color' color='#dee8ef' border='#1e73be']Leads exit 180° from the gap unless otherwise specified.
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Type L3 Leads

[thrive_custom_box title='' style='dark' type='color' color='#dee8ef' border='#1e73be']Leads exiting straight out the side are available on any construction.
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Type L4 Leads

[thrive_custom_box title='' style='dark' type='color' color='#dee8ef' border='#1e73be']Leads may exit at right angle out of cap from any position on the heater.
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Type L5 Leads

[thrive_custom_box title='' style='dark' type='color' color='#dee8ef' border='#1e73be']Lead wires on one side of gap are available on any construction.
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Type L6 Leads

[thrive_custom_box title='' style='dark' type='color' color='#dee8ef' border='#1e73be']Stainless steel spring provides extra support, protecting leads from sharp bends.
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Special Construction Options

Hampton Controls offers several custom options for Mica Band Heaters. We will custom design and build the mica band heaters you need.

Stainless Steel Sheath

[thrive_custom_box title='' style='dark' type='color' color='#dee8ef' border='#1e73be'] Stainless Steel Sheath recommended for temperatures above 700 °F.[/thrive_custom_box]

Two Piece Construction

[thrive_custom_box title='' style='dark' type='color' color='#dee8ef' border='#1e73be'] Two piece construction is available for easy installation and removal. Only available on heaters over 3” in diameter. [/thrive_custom_box]

Terminal Boxes

[thrive_custom_box title='' style='dark' type='color' color='#dee8ef' border='#1e73be'] Terminal boxes are excellent for preventing electrical shock or electrical shorts. Terminals boxes are available on any clamping or construction style. [/thrive_custom_box]

Custom Holes

[thrive_custom_box title='' style='dark' type='color' color='#dee8ef' border='#1e73be'] Custom holes or slots for thermocouples or special mounting needs. [/thrive_custom_box]

Fully Expandable Construction:

[thrive_custom_box title='' style='dark' type='color' color='#dee8ef' border='#1e73be'] Expansion slit around complete circumference of edge of heater

Allows easy installation and removal

No need to remove other heaters on part [/thrive_custom_box]

Box or Rectangular Heaters

[thrive_custom_box title='' style='dark' type='color' color='#dee8ef' border='#1e73be'] Box or rectangular heaters are efficient for heating dies on plastic extruders or the barrels of twin extruders. They can be manufactured in one or two piece construction. [/thrive_custom_box]

European Type

[thrive_custom_box title='' style='dark' type='color' color='#dee8ef' border='#1e73be'] European type plugs are available upon request. [/thrive_custom_box]

One Piece and Two Piece Mica Band Heater Stock List

One Piece
Two Piece

One Piece Mica Band Heaters Stock List

One Piece Design
4" diameter Mica Band Heaters and smaller with N2 post terminals.
Larger than 4" diameter Mica Band Heaters with N3 post terminals.
Also available are Mica Band Heaters with 5/8" wide straps.

Diameter	Wide	Volts	Watts	Part Number
3.5	1	120	300	BA035-010A
3.5	1	240	300	BA035-010B
3.5	1.5	240	500	BA035-015C
3.5	2	120	500	BA035-020B
3.5	2	240	500	BA035-020C
3.5	2.5	240	750	BA035-025A
3.75	1	240	300	BA037-010A
3.75	1.5	240	700	BA037-015A
3.75	2.5	240	850	BA037-025A
4	1	240	625	BA040-010B
4	1.5	240	550	BA040-015H
4	1.5	240	750	BA040-015J
4	2	240	600	BA040-020D
4	2	240	800	BA040-020E
4	2.5	240	1000	BA040-025B
4	4	240	1250	BA040-040A
4.5	1	240	350	BA045-010A
4.5	1.5	240	650	BA045-015G
4.5	2	240	500	BA045-020C
4.5	2.5	240	1000	BA045-025A
4.75	1.5	240	600	BA047-015A
4.75	1.5	480	600	BA047-015B
4.81	2	240	760	BA048-020A
4.81	2	480	760	BA048-020B
5	1.5	240	750	BA050-015E
5	3	240	1200	BA050-030D
5	3.25	240	1250	BA050-032A
5.25	1	240	500	BA052-010A
5.25	1.5	240	600	BA052-015B
5.25	1.5	240	1000	BA052-015C
5.75	1.5	240	600	BA057-015A
6	1.5	240	850	BA060-015E

Diameter	Wide	Volts	Watts	Part Number
5	2	240	800	BA050-020A
5.5	1.5	240	800	BA055-015E
5.5	2	240	1000	BA055-020A
6	1.5	240	600	BA060-015F
6	1.5	240	900	BA060-015G
6	2	240	1000	BA060-020A
6	3	240	1400	BA060-030A
6.25	3	240	1500	BA062-030A
6.5	1.5	240	950	BA065-015B
6.5	2	240	1000	BA065-020D
6.75	1.5	240	750	BA067-015C
6.75	2	240	1300	BA067-020A
7	1.5	240	950	BA070-015B
7	1.5	240	1100	BA070-015C
7.25	2	240	900	BA072-020A
7.5	1.5	240	1200	BA075-015B
7.5	3	240	1800	BA075-030B
7.75	1.5	240	1000	BA077-015A
7.75	3	240	2000	BA077-030A
8	1.5	240	950	BA080-015A
8	1.5	240	1200	BA080-015B
8	2	240	1500	BA080-020A
8	3	240	2250	BA080-030A
8.25	2	240	1500	BA082-020B
8.5	1.5	240	1200	BA085-015A
8.5	2	240	1600	BA085-020A
9	1.5	240	1300	BA090-015B
9	2	240	1800	BA090-020A
9.5	3	240	2000	BA095-030A
9.75	2	240	2000	BA097-020A
10	1.5	240	1400	BA100-015A
11	1.5	240	1600	BA110-015B
11	2	240	1200	BA110-020A
11	2	240	2000	BA110-020B
11.5	1.5	240	1650	BA115-015A
12	2	240	2300	BA120-020A

Mica Band Heaters