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Star-Flex Band Heaters by Hampton Controls
The Hampton Controls Star-Flex Band Heater is an extruded aluminum segmented band employing rugged refractory insulated tubular heating elements. The low expansion clamping band provides snug barrel fit and and assures excellent heat transfer through the entire operating temperature range up to maximum heater temperatures of 600°F.
This band heater enjoys wide acceptance because of extremely long and reliable life characteristics. Operators of plastic extruders and injection molders experience minimum down-time with the Star-Flex band. It is also one of the most efficient band heaters available.
Some applications require both heating and cooling. With the advent of exothermic materials and heat generated by screw rotation, the proven Hampton Controls Star-Flex band heater was adapted to provide both heating and cooling functions.
Cooling tubes are placed in proximity to the heating elements to produce the Hampton Controls Star-Flex Heat/Cool band. Due to its low mass, it can be cooled relatively quickly.
Star-Flex Cool or Heat/Cool Bands​
Heat and cool with the same element. Our special heat/cool band enables you to circulate the refrigerant of your choice through the capillary tubes around the heater.
Hampton Controls also manufactures cool only bands in a configuration similar in a configuration similar to the Heat/Cool band. It should be noted copper cooling tubes may be used for operating temperatures up to 350°F but temperatures above 350°F require the use of our stainless steel cooling tubes.
Installation of these bands is easily performed by opening the band, placing it around the cylinder and tightening a single screw. Large diameter bands are furnished with multiple clamping assemblies and multiple segments from grasping the surface.
Hampton Controls makes Star-Flex Band Heaters for many Applications
Star-Flex Features
Star-Flex heaters are manufactured by
hydraulically pressing a high temperature
heating element into a precision grooved
aluminum channel.
The heaters are clamped in place with low
expansion stainless steel straps for intimate
contact with the part. The aluminum channel
offers low mass and high thermal conductivity
for fast heat up.
These same characteristics provide excellent
cool down properties as well.
Star-Flex bands are also available with water
cooling, both as a cool only band and a heat/cool band.
[thrive_custom_box title=’ ‘ style=’dark’ type=’color’ color=’#dee8ef’
border=’#1e73be’] Typical Applications for Star-Flex Band Heaters
- Used on extruders, injection molding barrels, blown film dies, and other applications requiring rugged, long life heaters.
- Heaters open completely, allowing easy installation and eliminating the need to remove other items from the barrel.
- Durability of a cast-in heater at a fraction of the cost.
- They are replaceable, unlike cast in heaters that require replacement of the whole heater.[/thrive_custom_box]
See the Specifications and the Options available for Star-Flex Band Heaters
made by Hampton Controls
SPECIFICATIONS | |
---|
Maximum Operating Temperature | 650°F |
Maximum Voltage | 277 Volts Per Half |
Maximum Amps | 30 Amps |
Wattage Tolerance | +5%, -10% |
Maximum Recommended Watt Density | 40 Watts Per Square Inch |
Maximum Diameter | 10 Ft. |
Star-Flex Heater Options |
---|
Partial Coverage | Strip Heaters | Box Heaters | I.D. Heaters (reverse construction) |
Fiberglass Leads | Terminal Box | Flex Stainless Steel Conduit | Thermocouple Holes |
Custom Sizes and Wattages Available
Request your Custom Star-Flex Band Quote Now
Minimum Diameter | 3.5" |
Cooling Only Option | Yes |
Heat / Cool Option | No |
Optional TC Hole Size | N/A |
Volts | Watts | Diameter | Part No. # |
120/240 | 600 | 6-1/4 | SF060-007A |
Custom Sizes and Wattages Available
Request your Custom Star-Flex Band Quote Now
Minimum Diameter | 3.5" |
Cooling Only Option | Yes |
Heat / Cool Option | No |
Optional TC Hole Size | 0.37" |
Volts | Watts | Diameter | Part No. # |
240/480 | 875 | 4 | SF040-015A |
240/480 | 780 | 4 - 1/4 | SF042-015A |
240/480 | 600 | 5 - 1/4 | SF052-015A |
240/480 | 900 | 6 - 1/2 | SF065-015A |
240/480 | 1300 | 7 | SF070-015A |
240/480 | 1375 | 8 - 1/2 | SF085-015A |
240/480 | 1675 | 9 | SF090-015A |
240/480 | 2125 | 13 - 15/16 | SF139-015A |
240/480 | 2200 | 19 | SF190-105A |
240/480 | 2350 | 20 | SF200-015A |
240/480 | 3600 | 22 - 1/2 | SF225-015A |
240/480 | 3000 | 24 - 1/2 | SF245-015A |
Custom Sizes and Wattages Available
Request your Custom Star-Flex Band Quote Now
Minimum Diameter | 5" |
Cooling Only Option | No |
Heat / Cool Option | No |
Optional TC Hole Size | 0.5" |
Volts | Watts | Diameter | Part No. # |
120/240 | 350 | 3 - 1/2 | SF035-025A |
240/480 | 900 | 4 | SF040-025A |
240/480 | 1200 | 4 - 1/2 | SF045-025A |
240/480 | 800 | 6 | SF060-025A |
240/480 | 1300 | 6 - 3/4 | SF067-025A |
240/480 | 1300 | 6 - 7/8 | SF068-025A |
240/480 | 1140 | 7 - 1/2 | SF075-025A |
240/480 | 2425 | 9 | SF090-025A |
240/480 | 1500 | 9 - 7/8 | SF097-025A |
240/480 | 2375 | 10 - 1/4 | SF102-025A |
240/480 | 2125 | 11 | SF110-025A |
240/480 | 3050 | 11 - 7/16 | SF114-025A |
240/480 | 3370 | 12 - 3/16 | SF121-025A |
240/480 | 1450 | 12 - 1/2 | SF125-025A |
240/480 | 1600 | 12 - 5/8 | SF126-025A |
240/480 | 2375 | 12 - 5/8 | SF126-025B |
240/480 | 3000 | 12 - 5/8 | SF126-025C |
240/480 | 3575 | 13 | SF130-025A |
240/480 | 3275 | 13 - 3/16 | SF131-025A |
240/480 | 3000 | 14 | SF140-025A |
240/480 | 2725 | 14 - 15/16 | SF149-025A |
240/480 | 3725 | 14 - 15/16 | SF149-025B |
240/480 | 2300 | 15 - 3/16 | SF151-025A |
Custom Sizes and Wattages Available
Request your Custom Star-Flex Band Quote Now
Minimum Diameter | 5" |
Cooling Only Option | Yes |
Heat / Cool Option | Yes |
Optional TC Hole Size | 0.5" |
Volts | Watts | Diameter | Part No. # |
240/480 | 2000 | 10 | SF100-030A |
240/480 | 3250 | 11-1/2 | SF115-030A |
240/480 | 3535 | 15 | SF150-030A |
240/480 | 5400 | 19 | SF190-030A |
Custom Sizes and Wattages Available
Minimum Diameter | 5" |
Cooling Only Option | Yes |
Heat / Cool Option | Yes |
Optional TC Hole Size | 0.5" |
Enter details below for Custom Star-Flex Band Heater Quote
See our Large Supply by Clicking on the Stock List Tab above or Configure your Band Heaters here.
Contact Hampton Controls for more info: ​724-861-0150
Please call for any special needs, in most cases, we are able to create a custom solution.